M12000 12,000 lb. Any WARN winch with a 5-wire electrical system. Winch Service Parts, a division of Redding Four Wheel Drive, Inc. The WARN M12000 winch can manage single-line pulls with loads weighing up to 12,000 lb. Line speeds range from 30' per minute at no load to about 3.9' per minute at full load. Use this WARN winch confidently for big jobs and long pulls. It comes with 125' of wire rope and is backed by WARN's limited lifetime warranty.
WARN INDUSTRIES * WINCH
7
MOUNTING WINCH
MOUNTING WINCH
Choose a mounting location
that is suffi ciently strong enough to withstand the loads you intend to winch. Only the mounting orientations shown are possible for safe winching operation. All others are improper and inappropriate. The use of recommended bolt and lock washer combinations torqued to recommended levels will prevent vibration during operation. The mounting details indicate the proper torque levels.
Remember the winch rope
must always spool onto the drum as indicated by the drum rotation decal.
Refer to the following
diagrams for proper mounting orientation.
WARNING
Never use bolts that are too long.
Mounting Details: (1) Smooth and fl at, thickness = 5/16” (8 mm) (2) 7/16” (11.1 mm) lockwasher X 4 (3) 7/16-14 X 1 1/2” long, grade 5 bolt X 4 Torque 50-55 ft. lbs. (68-75Nm) (4) 7/16” (11.1 mm) fl atwasher X 6 (5) 7/16-14 X 1 3/4” long, grade 5 bolt X 2 Torque 50-55 ft. lbs. (68-75Nm)
Control Pack Installation
Mount the control pack
according to the instructions included in the WARN mounting system kit. Use the bracket included in the kit.
The control pack mounting
fasteners may also be moved to the unused holes in the control pack base plate for additional mounting fl exibility.
Mounting Bolt Pattern: 10” x 4.5”, 254 mm x 114.3 mm
WARNING
Always choose a mounting location that is suffi ciently strong to withstand the maximum pulling capacity of your winch.
WARNING
Always complete the winch installation and attach the hook before installing the wiring.
Plate Thickness
Bolt Length
5/16” (8 mm)
1.5” (40 mm)
3/8” (10 mm)
1.5” (40 mm)
1/2” (13 mm)
1.75” (45 mm)
WARN INDUSTRIES * WINCH
8
ELECTRICAL CONNECTIONS
Electrical Diagrams:
ELECTRICAL CONNECTIONS
Use the included insulating
boots on exposed connections to prevent electrical shorting. Route battery connection cables in areas which will not cause them to chafe or cut through the insulation causing a potential short circuit.
Upon completion of
installation, check winch for proper operation.
WARNING
Never route electrical cables across sharp edges.
WARNING
Never
route
electrical cables near parts that get hot.
WARNING
Never
route
electrical cables through or near moving parts.
WARNING
Always place the supplied terminal boots on wires and terminals as directed by the installation instructions.
Battery Recommendations
A fully charged battery and
good connections are essential to the proper operation of your winch. The minimum requirement for a 12 volt DC battery is 650 Cold Cranking Amps.
WARNING
Always insulate and protect all exposed wiring and electrical terminals.
Pin #
Color
1
Brown
2
White
3
Black
4
Green
5
6
Red
1
2 3
6 5
4
Black
Red
White
Brown
Green
A
F1
F2
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WARN INDUSTRIES * WINCH
11
STRETCHING WIRE ROPE
STRETCHING WIRE ROPE Cont. 5) The following steps should be done using two people for proper safety. If you attempt to tension your wire rope alone be sure to always engage the parking brake, place the transmission in gear and turn the vehicle off every time you exit the vehicle to inspect the winch wire rope. Never exit the vehicle with a load on the winch wire rope. Tensioning the wire rope is critical to ensure a long product life. Tensioning the wire rope will prevent outer layers of wire rope from pinching and deforming the inner layers.
6) Use care to evenly wrap each layer to prevent damage to the rope.
7) Pass the remote control through the driver’s window for the driver of the vehicle to operate. Instruct your assistant to stand to the side of the vehicle and away from the winch wire rope. Your assistant should signal you if the wire rope is winding correctly by watching it move across the fairlead as the wire rope is powered in. Start the vehicle and place the transmission in neutral. Release the parking brake while applying moderate brake pedal pressure. Press power-in on the remote control switch. After winching in for approximately 6 ft. (2 m), stop winching. Slowly let up off of the brake pedal and then apply the parking brake. This will ensure that there is no load on the winch rope. Then place the transmission in park or in gear and turn the vehicle off. Exit the vehicle and inspect the winch to make sure that the wire rope is being evenly wound onto the winch drum and not sinking into the lower layer. If the wire rope is sinking, power the wire rope out and repeat this step from the
WARNING
Never operate winch with less than 5 wraps of rope around the drum. Rope could come loose from the drum, as the rope attachment to the drum is not designed to hold a load.
beginning with more brake pedal pressure.
8) When you are convinced the wire rope is winding onto the winch drum properly, repeat step 6 until the vehicle is within 6 ft. (2 m) of the winch anchor. Once within 6 ft. (2 m), slowly let up off of the brake pedal and then apply the parking brake. This will ensure that there is no load on the winch wire rope. Then place the transmission in park or in gear and turn the vehicle off. Exit the vehicle. Disconnect the hook from the anchor. While holding onto the supplied hook strap, hold tension on the winch rope and slowly power-in the winch by “pulsing” the power-in switch on the remote control until the hook is within 3 ft. (1 m) of the fairlead. Stop winching in and attach the hook to a suitable anchor point on the vehicle.
DO NOT POWER THE
HOOK INTO THE FAIRLEAD. This could cause damage to the fairlead. Once the hook is suitably attached to the vehicle, power-in the remaining slack in the winch rope by “pulsing” the power-in switch on the remote control until there is minimal slack in the winch wire rope.
WARNING
Always prestretch rope and respool under load before use. Tightly wound rope reduces chances of “binding”, which can damage the rope.
WARNING
Never touch rope or hook while someone else is at the control switch or during winching operation.
WARN INDUSTRIES * TREUIL
12
TRADUCTION DE LA NOTICE ORIGINALE
Treuil Guide d'installation et manuel de l'utilisateur
TABLE DES MATIÈRES :
SÉCURITÉ
Index des symboles ................................................................................................... 13
Mesures générales de sécurité ............................................................................ 14-16
Conditions de travail sures ........................................................................................ 17
INSTRUCTIONS
Montage du treuil ....................................................................................................... 18
Étirement initial du câble ..................................................................................... 21-22
Warn Industries Inc.
12900 SE Capps Road
Clackamas, OR 97015
États-Unis
Service à la clientèle : (800) 543-WARN
(9276)
International : (503) 722-3008
Télécopie : (503) 722-3000
www.warn.com
Chaque situation de treuillage peut potentiellement occasionner des blessures. Afi n de minimiser ce risque, il est important de lire attentivement le présent guide ainsi que le manuel de base des techniques de treuillage. Veillez à vous familiariser avec le maniement du treuil avant de l'utiliser et à vous préoccuper avant tout de la sécurité. Nous exposons dans ce guide de nombreuses règles de sécurité fondamentales pour le maniement du treuil. Veuillez lire le manuel de base des techniques de treuillage pour de plus amples informations concernant votre treuil et les techniques adéquates de câblage. Ne pas oublier, comme chaque situation de treuillage est différente, le bon sens et l'attachement constant aux principes de sécurité sont d'une importance primordiale.